It is always best for teak deck (and owner who is paying) to
repair any problems sooner than later. If problems are not taken
care of, they will lead to other failures and repairs are more time
consuming and cost more. Leaking teak deck may let water in to sub-deck
or below the decks causing rot or mildew to ruin whatever is below.
Following information is mostly for old type decks with grooved
seams and screw installation, new type decking like our standard
or custom teak deck will not have these problems. Most frequent
problems on old decks are:
*Following tips and guidelines are result of years of experience
and are found to be helpful and work in many cases, however every
deck is different and by no means we guarantee the results on your
deck, please use your local professional carpenter if you don't
feel comfortable working on your own.
Loose or missing plugs over screw heads
This is probably easiest of the problems to fix but if it's happening
at the same time as seams are worn out, you are facing a bigger
job. Let's assume your deck seams are still good. Sign for loose
plug is black ring around plug, it's caused by mildew as water gets
in the screw hole. Fix this by drilling out plug with annular cutter
like Hougen Rotacut, it is sheet metal tool but works great, see
www.hougen.com/cutters/sheetmetal/Rotacut.html
for more information. Remove any existing glue from screw head and
back out screw. Countersink hole deeper ( you should have at least
1/4 inch above screw head) and for best results go for next plug
size. Use dip of caulk in screw threads to ensure water tightness
and install new screw. Glue in new plug with epoxy and after glue
sets chisel of extra plug flush to surrounding teak. This procedure
obviously works in case of missing plugs too.
Leaking seams, caulk separating from teak
Leaking seams may just need some re-caulking or in worst case the
deck has to be re-done. Even small leaks or water penetration can
be detected by hosing the deck and observing how it dries, where
teak or seam stays wet longer than deck around should be carefully
inspected for possible problem. If water just gets in the seam but
not under the planking or into sub-deck, bad seams should be removed,
teak edge cleaned to bare wood and seam re-caulked.
Worn out seams and plugs
If seams are worn enough to point where caulking is gone and many
screw heads are exposed you have to figure how much of actual teak
is left. If deck was originally 1/2 inch thick with 1/4 inch deep
groove for caulk, remaining teak is only 1/4 inch thick and if seams
have been leaking for longer time you should consider replacing
your decking. If teak decking was installed over cored sub-deck
you should take action as soon as possible because water most likely
is ruining subdeck and time just makes repairing more expensive.
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